Injectable sealants represent a significant advancement in modern industrial maintenance, repair, and construction. Unlike traditional surface-applied sealants, these specialized formulations are designed to be injected directly into cracks, voids, joints, and gaps under pressure. This deep-penetration method ensures the sealant reaches the core of the problem, creating a durable, long-lasting, and often waterproof barrier from within. For professionals tackling leaks, structural cracks, or infrastructure rehabilitation, injectable sealants are an indispensable tool. Kaxite Sealing has been at the forefront of this technology, engineering high-performance solutions that meet the rigorous demands of various industries worldwide.
The core principle behind an effective injectable sealant is its ability to flow into confined spaces and then cure to form a resilient, adhesive seal. This process not only stops active leaks but also restores structural integrity and prevents future deterioration. The applications are vast, ranging from civil engineering projects like sealing expansion joints in bridges and concrete cracks in dams, to industrial uses such as sealing pipes, tanks, and machinery foundations, and even in commercial building maintenance for fixing leaking basements or terraces.
Selecting the right injectable sealant is critical for project success. Kaxite Sealing provides a comprehensive range of products, each formulated for specific conditions and performance criteria. Below are detailed parameters for our flagship product lines.
| Parameter | KaxiteSeal PU-Flex | KaxiteSeal PU-Hydro | KaxiteSeal PU-Rigid |
|---|---|---|---|
| Primary Use | Flexible joint sealing, crack injection | Active water leak stoppage | Void filling, structural stabilization |
| Reaction Type | Hydrophobic | Hydrophilic (Water-reactive) | Hydrophobic |
| Density (Cured) | 25-35 kg/m³ | 50-80 kg/m³ (expanded) | 40-60 kg/m³ |
| Expansion Ratio | 1:15 - 1:20 | 1:25 - 1:40 (on water contact) | 1:10 - 1:15 |
| Tensile Strength | ≥ 120 kPa | ≥ 150 kPa | ≥ 300 kPa |
| Elongation at Break | > 30% | > 20% | < 10% |
| Operating Temp. Range | -40°C to +80°C | -30°C to +60°C | -40°C to +100°C |
| Cure Time (Touch) | 5-10 minutes | 2-5 minutes (water-triggered) | 8-15 minutes |
| Parameter | KaxiteSeal EP-LV (Low Viscosity) | KaxiteSeal EP-Gel (Thixotropic) | KaxiteSeal EP-Fast (Rapid Cure) |
|---|---|---|---|
| Primary Use | Fine crack injection, concrete bonding | Overhead/vertical surface cracks, bonding | Emergency repairs, low-temp curing |
| Viscosity @ 25°C | 200-400 mPa·s | Thixotropic paste | 500-800 mPa·s |
| Mix Ratio (Resin:Hardener) | 2:1 by volume | 1:1 by volume | 1:1 by volume |
| Pot Life @ 25°C | 45 minutes | 30 minutes | 8-10 minutes |
| Compressive Strength | > 70 MPa | > 65 MPa | > 60 MPa |
| Adhesive Strength (on concrete) | > 4 MPa (Concrete failure) | > 3.5 MPa | > 3 MPa |
| Shrinkage | < 1% | < 1% | < 2% |
| Full Cure Time | 24 hours @ 25°C | 18 hours @ 25°C | 4-6 hours @ 25°C |
What is the main difference between polyurethane and epoxy injectable sealants?
Polyurethane sealants are typically flexible, can expand (especially hydrophilic types), and are excellent for dynamic cracks and leak sealing. Epoxy sealants are rigid, have very high structural strength, and are used for bonding and stabilizing static cracks, restoring concrete integrity.
Can Kaxite injectable sealants be used on wet surfaces or to stop active leaks?
Yes, specifically our KaxiteSeal PU-Hydro (hydrophilic polyurethane) is designed for this purpose. It reacts with water to form a rapidly expanding, watertight gel foam that immediately plugs the leak. Other products like our hydrophobic foams require a relatively dry substrate for optimal adhesion.
How do I choose the right viscosity for my project?
Viscosity determines flowability. Use low-viscosity resins (like EP-LV) for hairline cracks (< 0.5mm) as they can penetrate deeply. For wider cracks or overhead applications, a higher viscosity or thixotropic gel (like EP-Gel) is better to prevent runoff and control placement.
What is the typical shelf life of Kaxite Sealing products?
When stored in their original, unopened containers in a cool, dry place (ideally between 10°C and 25°C), our polyurethane components have a shelf life of 12 months, and our epoxy systems have a shelf life of 18-24 months from the date of manufacture.
Are these products safe to use and environmentally friendly?
Kaxite Sealing products are formulated with safety in mind. However, always consult the Safety Data Sheet (SDS). Use appropriate PPE (gloves, goggles). Many of our newer formulations are solvent-free and have low VOC content. Cured polymers are generally inert and stable.
What equipment is needed for application?
A specialized injection pump is essential—either a dual-cartridge gun for smaller jobs or an electric/pneumatic pump for larger, professional projects. You will also need a drill for port holes, port fixtures, and basic cleaning tools. Kaxite Sealing can provide equipment recommendations.
How long does the repaired area last?
The longevity depends on the product selection, application quality, and environmental conditions. A properly executed repair using Kaxite Sealing products can last for decades, often exceeding 10-20 years, effectively matching or extending the service life of the surrounding structure.
Can I paint over the cured sealant?
Most KaxiteSeal polyurethane foams can be coated with standard acrylic, epoxy, or urethane paints after proper surface preparation (sanding, priming). Our epoxy sealants provide an excellent paintable surface once fully cured. Always conduct a adhesion test on a small area first.
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